Re: [SLUG] USB shot or not?

From: Shawn J. Goff (shawn7400@gmail.com)
Date: Mon Sep 14 2009 - 08:02:27 EDT


Sweet rig! Thanks for posting the details. I agree that after your
tests, the wire sounds fine. You might want try the same thing while
twisting and bending the damaged part.

On Mon, 2009-09-14 at 07:38 -0400, Pete Theisen wrote:
> draeath wrote:
> > Although not ideal, the shield can be connected to ground without
> > issue. D+, D-, and Vcc should all be completely isolated. You can
> > look up the specs and figure out which pin is what, based on your
> > connector type.
>
> Hi Draeath,
>
> The shield is connected only to itself within the cable. I didn't change
> the connection and the damage didn't change it either. What the signal
> does inside these old no-name P IIs I run, no telling.
>
> Connector type? Hmm, USB 1 something on the computers, USB 2 on the
> cable. I suppose they are sort-of the same. It is an extension cable -
> gives you the USB plug from the back of the box to somewhere 6 feet
> away, Saves the back.
>
> Good idea to look at the specs, thanks for that tip.
>
> The specs are 11.2 MB zipped and download into a folder with 19 items
> including two subfolders. This caught my eye: Title: 5V Short Circuit
> Withstand Requirement Change.
>
> The USB 2 *was* required to withstand a 5V short for 24 hours, the
> proposal is to remove the requirement and replace it with a
> "recommendation" that the equipment withstand a 5V short for 24 hours.
>
> An excerpt:
>
> "Lab tests were also conducted to comprehend the probability of a VBUS
> short to Dp or Dm when the cables were crushed or cut. No failures were
> seen under “normal,” unintentional,damage circumstance like rolling a
> chair across a cable, shutting it in a metal cabinet, or a cable
> cut with scissors. In order to see what shorts could occur, more extreme
> (though improbable) tests were conducted. Fifty High Speed cables were
> crushed in a vise until a short occurred. In every case, VBUS shorted to
> ground first. This is protected by the over-current mechanism. Any short
> that might have occurred to a data signal line would be masked by a
> short to ground. Another extreme test condition used diagonal cutters or
> a utility knife to cut the cable. In this case, when a short was
> observed, 713 out of 713 High Speed cable cut shorted VBUS to ground."
>
> Well, the screw damage pierced the insulation, frayed the shield and
> left the inside wires partially unshielded but undamaged. I re-shielded
> it with some conductive tape, re-insulated the package with black
> electrical tape then tested everything for continuity and isolation and
> it all passed. There is no short and no open circuit.
>
> If there ever is a short it is supposed to withstand a 5V short for 24
> hours with no damage in USB 2, the proposal is to downgrade the
> requirement to a "recommendation", but I don't know if that passed and
> if it effects my equipment, which is USB 2 as opposed to, say, USB 2x.
>
> The cable cost over $20 and it is brand new. I feel like risking it
> since the cable is worth more than the computer it is attached to and it
> tests OK with the meter. If I fry it I will post that to the list.
>
> After all that I suppose I should tell you what I am doing and how I
> came to put a screw through the cable. I am building a Virtual Organ.
>
> This Virtual Organ consists of an embedded system running Puppy Linux on
> a 4 GB USB 2 flash drive. The software bundle includes programs called
> jOrgan, Fluidsynth, LinuxSampler and some others. I was working on
> mounting stuff inside the console. The cable was under something I was
> mounting with a wood screw. A recent picture of the project.
>
> http://tinyurl.com/mom4b4
>
> >>>>>>> I ran a screw through a brand new USB 2 cable, long
> >>>>>>> story. Exploratory surgery reveals that the insulation is
> >>>>>>> penetrated and maybe half of the shield wires are broken,
> >>>>>>> but the copper wire and the aluminum wrapped thingie are
> >>>>>>> untouched.
> >>>>>>>
> >>>>>>> Is it shot or not? If it was a shielded audio or TV cable
> >>>>>>> I would just tape it up and not worry about it but I
> >>>>>>> don't know a lot about USB.
>
> >>>>>> There are (up to) four conductors, two for power and two
> >>>>>> for signal. The shielding's probably to keep the signal
> >>>>>> from leaking out and other RF noise from leaking in. If
> >>>>>> the wires are intact I'd just tape it up (preferably with
> >>>>>> some nonconductive tape, but you're only talking about
> >>>>>> 500mA @ 5V) and use it like normal, but don't put too much
> >>>>>> stress on that part of the cable.
>
> >>>>> Thanks, I think I'll do that right now.
> >>>>>
> >>>>> I wrapped it with some aluminum AC tape first to replace the
> >>>>> shield, now non-conductive tape over that. If my keyboard and
> >>>>> mouse both start getting flaky at once I will know why.
>
> >>>> Uh, wait, what? Highly conductive things next to
> >>>> possibly-frayed wire is a no-no. If you must use Al tape, use
> >>>> something else inside it.
>
> >>> Only the shield is frayed, I thought I could repair the shield.
> >>> On the other hand, I have a Sperry SP-5A multimeter, is there a
> >>> way to check if everything is OK?
>
> >> Testing now . . . done.
> >>
> >> I would expect the wires to test continuous with themselves,
> >> isolated from each other and isolated from the ground. I would
> >> expect the shield to test continuous with itself and isolated from
> >> the wires. This is the case. Am I home free?

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